The Department of Health and Human Services in conjunction with the Department of Defense awarded Apiject Systems America a $138 million contract to supply 100 million pre-filled syringes for the coronavirus vaccine by the end of this year and to supply more than 500 million next year.
Apiject CEO Jay Walker told CBN News the prefilled syringes will be manufactured using the "Blow, Fill, Seal" technology used to make pre-filled, single-use eyedrops with which many consumers are familiar.
"There are eyedropper facilities in the US, not many, but a few, that we are going to upgrade so they can handle vaccines," he said. "Then what will happen is those facilities will make the containers that will hold the vaccine, we will add a needle hub to them and you have a pre-filled syringe that's ready to use."
There is space on each pre-filled syringe for an optional Radio Frequency Identification Chip containing a unique serial number for each dose. It would not be injected or touch the patient. The chip would be scanned by health care workers in order to better track overall vaccine information.
"It is designed so there is no counterfeiting. It's designed so we'll know the right dose hasn't expired," Walker explained. "However that chip only refers to the dose. There's no personal information, no patient information, it's simply like a bar code, only we know instantaneously where and when that dose has been used. That also helps public health officials know, when there are outbreaks, 'Have we vaccinated enough people in those areas?'"
The pre-filled syringes will add to the limited number of traditionally manufactured vaccine supplies such as small glass vials used for every dose, specialized equipment necessary to fill each glass jar, stoppers, needles, and syringes.
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